A Simple, AI Enabled, Process Simulation Software

A lightweight manufacturing and process simulation software that helps you identify bottlenecks and optimize resource allocation in minutes. Now enhanced with the power of AI

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Intuitive And Lightweight Process Simulation Software

Simulate your manufacturing process or any other workflow model in minutes. No coding required!

Identify Process Bottlenecks

Model your manufacturing flow with each process step, material transfers, and resource levels within minutes

Simulate Uncertainty

Prepare for uncertainty by including downtime, process variability, wait times, and maintenance times

Optimize Process Continuously

Use simulation results to determine the optimum number of stations, line speeds, and labor

Build Any Process in Minutes

Create simple or complex workflows without coding.

  • Add unlimited process steps with flexible parameters
  • Define stations, batch sizes, and timing rules
  • Choose from fixed or variable distributions to reflect real-world scenarios

Simple But Packed With Powerful Features

Discrete Event Simulation

No-code and intuitive UI that helps you create any discrete event simulation model within minutes

Account For Variability

Variability and downtime are a part of any real process. Include them to make your simulations more realistic

Bottleneck Detection

We will highlight the bottlenecks and risk factors for each process to help you prioritize improvement efforts

AI Enhanced!

Analyze simulation results with the help of AI to generate a detailed report with problem areas and optimization strategies

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Watch A Quick Demo

Take a quick tour of our Process Simulator! See how easy it is to simulate manufacturing processes, identify bottlenecks, and optimize production.

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Visualize Bottlenecks and WIP

Instantly spot inefficiencies in your process.

  • Identify where WIP builds up
  • See utilization, idle time, and downtime
  • Understand flow before making real-world changes

Plan Capacity Scenarios

Easily test different resource configurations and scenarios to see how they affect throughput.

  • Find the right number of stations or workers to meet demand
  • Test different batch sizes and downtime levels
  • Avoid overcapacity or underutilization by balancing workloads
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Time & Forecasting Insights

Answer critical questions about time and output with simulation, not guesswork.

  • How long will it take to clear current WIP?
  • How quickly can we produce X units?
  • What’s the realistic lead time under current constraints?

Unlock Advanced Simulation Capabilities with the Pro Plan

Model real-world production systems with greater accuracy for production planning and capacity analysis with our Pro Plans

  • Queue limits, starting WIP, and advanced analytics
  • Multi-SKU production planning and simulation
  • Parallel sub-assemblies, shift schedules, and shared operators

Go Beyond Manufacturing

Kaizoft Process Simulator isn’t just for factories:

  • Healthcare: Optimize patient flow and reduce wait times
  • Logistics: Streamline warehouse and distribution center operations
  • Service Operations: Improve scheduling and resource allocation
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Start Simulating With The Perfect Plan

Free plans, and straightforward pricing, no annual commitment!

Free Trial

$0
  • 30 Days Free-Basic Plan
  • Single Process Flow
  • 300 Sim Hours
  • Downtime & Batches
  • Standard Reports
  • Get Simulating in Minutes

Basic

$70/ month
  • Single Process Flow
  • 300 Sim Hours
  • Downtime & Batches
  • Standard Reports
  • Yield
  • Cancel Anytime

Professional

$130/ month

Pro Plus

$350/ month

Frequently Asked Questions (FAQ)

Q: What is discrete event simulation software?

A: It’s a way to model processes step by step, capturing events like arrivals, delays, and downtime to understand how systems perform under real-world variability.

Q: Do I need coding skills to use Kaizoft?

A: No coding required—Kaizoft is built to be intuitive. You can set up processes through a simple interface.

Q: Who can benefit from Kaizoft Process Simulator?

A: Manufacturing engineers, supply chain planners, operations managers, healthcare administrators, and anyone looking to optimize process flow.

Q: Whats in the Professional Plan?

A: We wrote an article that provides an overview of Pro plan features. We also offer an enterprise plan to support unique and custom feature additions.

Q: What’s included in the free trial?

A: You get access to core simulation features, the ability to build and test processes, and summarized results. Upgrading unlocks unlimited hours, complex process flow structures, and custom features.

Submit An Inquiry For Our Professional Plan

Want to harness the full power of Kaizoft’s Process Simulator? Please submit this form and provide some information about your simulation needs.